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NIFTYFIFTY

Heavy Duty Trucking's Nifty Fifty awards showcase our editors' picks of the best new product introductions over the last year.

The 50 winners were selected from hundreds of new product articles appearing in the magazine, in our interactive New Product News and at www.truckinginfo.com during 2008.

Products were judged on their usefulness to the truck operator in terms of innovation, serviceability and performance.



Advantage PressurePro Tire Monitoring

The Intelligent Drop-and-Hook System has been designed to work specifically with multi-trailer fleets, allowing automatic tire pressure sensing in drop-and-hook operations.

The Intelligent Monitor is mounted in cab and displays current pressures and alerts to a driver. Capable of reading 16 tires each on a tractor and up to three trailers, the monitor can communicate with other devices in the tractor via RS232, J1708 or J1939 networks, allowing transmission of pressures and alerts to an office/remote management system

When the tractor and trailer are tethered, the monitor in the tractor picks up the IDs, pressures and positions of sensors on the trailer from the Intelligent Repeater. When a trailer is unhooked and there is no communication for 20 seconds, the Intelligent Monitor "forgets" that trailer and begins to look for new readings.




Air-Weigh LoadMaxx Scale

Air-Weigh has unveiled a new in-cab electronic scale, LoadMaxx, which incorporates state-of-the-art hardware and software technology packaged in a new ComLink hardware device.

The LoadMaxx scale offers an interface to J1939/CAN bus, two programmable weight alarm outputs, an interface to an inclinometer, and enhanced self-test diagnostics.

The J1939/CAN bus interface allows dash displays and on-board computers to easily obtain weight information for wireless transmission to fleet headquarters or for viewing by the driver in the cab. Two alarm outputs can be used to warn the driver when an axle group weight or GVW exceeds legal limits.




ATDynamics TrailerTail

The aerodynamic TrailerTail is a rear-drag reduction device proven to increase fuel efficiency of long-haul tractor-trailers by more than 5 percent.

The device features concave, rigid panels extending up to 4 feet off the rear of a trailer, which collapse effortlessly to ensure easy access to freight and docking facilities. A patented hinge system allows drivers to operate doors and access loading bays normally. The TrailerTail collapses from 4 feet to 3 inches in length in less than 8 seconds.

ATDynamics developed the collapsible TrailerTail extension to meet durability and usability requirements while cutting emissions and fuel costs. The TrailerTail also improves vehicle safety by providing additional stability and reduced spray at the rear of the trailer.

Third-party SAE J1321 testing conducted by Robert Transportation at Energotest 2007 in Montreal, Canada, showed that the TrailerTail boosts fuel efficiency by 5.1 percent at 62 mph. At 68 mph the TrailerTail yields potential efficiency gains of greater than 6 percent.




Bridgestone L315 High-Traction Tire

Bridgestone Firestone introduced the Bridgestone L315, an aggressive-traction on/off-highway single-wide radial tire engineered for long mileage, traction and flotation. It is designed for axles carrying extra-heavy loads, such as front-discharge cement mixers with front-wheel or all-wheel drive. This new single-wide tire is also good in job situations where superior traction is required, such as on dump trucks, specialty oil-field equipment and other on/off-highway construction vehicles.

The L315's lug tread and open shoulder design provide hundreds of biting edges to dig into soft surfaces, promoting superior drive traction in mud and on gravel.

The wide-base design distributes footprint pressure for flotation while also allowing higher payload - the L315 has an "L" load rating, which allows it to carry 12,300 pounds at 120 psi.

The L315 has a 30/32-inch tread depth for long original tread life and tough tread compounds that resist cuts, chips, tearing and irregular wear. The L315 wide base tire is available in the 445/65R22.5 size in "L" load range.




Carrier Transicold IntelliSet Controls

Carrier Transicold's improved IntelliSet trailer refrigeration control option has new preset profiles that make it easier to program for better temperature management and fuel economy.

Eight profiles - four for perishables and four for frozen cargo - provide templates for the most common applications. The new profiles have configured settings for more than 50 refrigeration parameters, eliminating steps in the set-up and operation of Carrier's highly sophisticated Advance microprocessor control.


 

Cummins Filtration ES Compleat Coolant

Cummins Filtration's new Fleetguard ES Compleat Glycerin is a heavy-duty engine antifreeze/coolant using non-toxic glycerin instead of traditional ethylene glycol or propylene glycol.

Glycerin is derived from renewable sources and is the primary byproduct of the biodiesel manufacturing process. Cummins Filtration conducted extensive testing and field trials to approve glycerin as the base for this new coolant. All tests confirmed that ES Compleat Glycerin prediluted coolant provides the anti-freeze, anti-boil, heat transfer and corrosion protection required of today's fully formulated, heavy-duty antifreeze/coolant.




Dana Steer Heavy Axle

The Spicer D-2000W 5.24-inch drop wide track axle is for heavy-use specialty vehicles requiring a high degree of maneuverability. The axle was developed for applications that require a solid beam forged design in 20,000-pound and 22,800-pound capacities. It has turn angles up to 50 degrees to assist with tighter, sharper turns often required with fire trucks, rescue vehicles and motor homes.

Through Dana's LMS kingpin design, the steer axles also promote grease retention while preventing contamination in both pressurized and vacuum situations.




Detroit Diesel HDEP DD15, DD13

After nearly five years and $1.5 billion in development, Detroit Diesel unveiled the first two models of its HDEP line: the DD15 engine at 14.8 liters and the DD13, a 12.8-liter engine. Both feature exhaust gas recirculation and a diesel particulate filter for reduced emissions and are designed to take on 2010 standards with the addition of a simple downstream selective catalytic reduction (SCR).

The engines both use a new Amplified Common Rail System, and the bigger engine also gets innovative turbo compounding technology. They are the first in a series of new heavy-duty engines from Detroit Diesel, which eventually will cover four displacements.




Dometic Under Bunk Refrigerator

Freightliner brands will be the first to offer the Dometic under- bunk refrigerators, initially as an option for the Cascadia. The Dometic under-bunk refrigerator includes a convenient slide-out drawer for easy access and can serve as a refrigerator or freezer (based on thermostat setting). The under-bunk design also saves shelf space for additional storage options.

Designed with rugged steel exteriors with durable protective coating and high-impact polystyrene, the refrigerator is easy to clean and maintain. The dependable DC-powered Danfoss 12/24 volt compressor provides consistent and reliable performance.

Additional features of the Dometic refrigerator include a large condenser system that protects against failures from compressor overheating, and automatic low-voltage and high-pressure cutouts for extra protection.




East Introduces Integrated Stairway

East Manufacturing introduced the first built-in stairway for platform trailers, providing an easier, safer exit and entrance to the flatbed deck.

The deck lid locks in the upright position via double rods that slide into two receivers. One handrail is located under the lid, and the other is built next to the pooch-punched aluminum steps.

In the down position, the deck lid latches securely to prevent bouncing during transit. The deck lid is load bearing, so the trailer loses zero deck area because of the stairs. The integrated stairway is all aluminum, so no extra weight is added to the trailer.




Eaton Hybrid Drive

Eaton's medium-duty hybrid power systems are now commercially available and will be ready for customer deliveries on chassis from International, Kenworth, Peterbilt and Freightliner. This follows more than four years of development and 2 million miles of successful field-testing. Eaton hybrid power systems are generating fuel economy improvements of up to 60 percent and significant reductions in harmful emissions.

Eaton employs a parallel-type diesel-electric hybrid architecture with Fuller UltraShift automated transmission. It incorporates an electric motor/generator between the output of an automated clutch and input of the transmission. The system recovers energy normally lost during braking and stores the energy in batteries. When electric torque is blended with engine torque, the stored energy is used to improve fuel economy and vehicle performance for a given speed or used to operate the vehicle with electric power only.




Ford European- Designed Transit Van

The Transit Connect is a small car-based panel van with sliding side doors. With its standard 2-liter, four-cylinder engine and automatic transmission, it delivers fuel economy estimated at 19 mpg city and 24 mpg highway..

The Transit Connect cargo capacity is 143 cubic feet. It can accommodate loads up to 6.5 feet in length and 4.7 feet in width, allowing for large, flat-sided loads and providing a totally flat load floor.

Straight and square side walls on the outside provide a clean surface and positioning for commercial branding logos and messages. Inside, storage systems can make Transit Connect ideal for specific businesses.

It will be available in select North American markets in mid-2009.




Freightliner Adds Cascadia Model

Freightliner Trucks introduced an additional model to the Cascadia line. The latest Cascadia is a 72-inch XT model, the second sleeper variation of the on-highway truck to be introduced.

The Cascadia 72-inch XT, designed for flatbed and tanker operations, features a standup sleeper that boasts 78 inches from the base of the bunk to the ceiling, allowing drivers to comfortably stand to full height. The Cascadia 72-inch XT has an optional upper bunk or storage cabinets against the back wall of the cab to maximize storage and space.




Fulton Innovation E-Coupled Power

Anew company, Fulton Innovation, has developed a technology that uses inductive coupling to get power from a primary winding to a second, but it is accompanied by electronics that recognize what that secondary is: its voltage, the power required, even the way the power is conditioned to best be used by the secondary..

The technology could be used to recognize and charge power tools in a utility-truck setup, or recognize a flashlight, cell phone, Blackberry or iPod for a recharge in the cab.




Goodyear DuraSeal For Line-haul

Goodyear has adapted its self-sealing commercial tire technology on a broader scale for use on long-haul trucks.

The new Unisteel G316 LHT line-haul trailer tire featuring DuraSeal Technology allows semi-trucks to continue operating after a tire is punctured by road debris in the repairable tread area, greatly reducing vehicle downtime and service calls.

Already proven in mixed-service applications, such as logging, construction and mining, the technology uses a gel-like, solvent-free compound built into the inner liner of the tire. It consistently and instantly seals punctures with gel flowing into void areas and around objects up to 1/4 inch in diameter.




Grote Brilliant LED Work Lamp

Grote Industries' LED Trilliant work lamp easily rivals HIDs and eclipses halogen competitors. It provides bright LED WhiteLight for more than 35,000 hours of operation, compared to only 2,000 hours for HID and 500 with halogen lights.

Providing optimum color temperature for viewing comfort, the Trilliant work lamp correctly disperses light depending on the lens selected: a flood, spot, or trapezoid lens configuration are available.

Solid-state construction and specially formulated potting provide shock, vibration and moisture resistance. Together with replaceable hard-coated polycarbonate lenses, the Trilliant work lamp is a tough and smart lighting solution for demanding environments.


 

Haldex ILAS E Air Suspension Valve

Haldex Commercial Vehicle Systems added the ILAS E Air Suspension Valve to control the position of lift axles through an electrical connection. A 12V power supply is needed to keep the lift axles in the raised position.

When power is removed, the lift axles automatically lower. When coupled with the Haldex TRS System, the lift axles can be controlled to raise and lower automatically as the air suspension reacts to changing loads in the trailer. The ILAS E/TRS System can be adjusted to react at various pressure conditions.

The system simplifies the lift axle system with four push-to-connect fittings and a standard DIN electrical connection.

The lift axle will raise or drop automatically with the unloading or loading of the vehicle, providing operational savings, as the lift axle and wheels are not subjected to wear when the vehicle is empty.




Hendrickson Softek Steer Axle Assembly

Hendrickson is in production with its lightweight Softek front steer suspension and axle system, which combines Hendrickson's monoleaf steel spring and the rigid, box-shaped Steertek axle for optimal ride and stability with substantial weight savings.

The company says Softek is one of the lightest front suspension and axle combination available to help fleets and owner-operators counter the increased weight of new engine technology. At a capacity of 12,000 pounds, fleets can trim up to 92 pounds compared to traditional two-leaf suspensions. Softek also comes in a 12,350-pound-capacity system.




IntelliStick Intelligent Dipstick

IntelliStick offers condition-based preventive maintenance by providing an onboard, real-time oil quality sensor monitoring the true condition of lube oil. It can also detect coolant or fuel intrusion. This provides the ability to determine when it is time to change oil or add an oil additive.

IntelliStick's simple and compact single electrode conductivity test applies a low voltage across two sensor arrays. The system measures the electrochemical changes caused by additive package depletion and impurities that form in the oil over time.




Intermec CK3 Rugged Handheld Computer

Intermec introduces the CK3 mobile computer, which delivers adaptable data and image capture capabilities, along with secure wireless communications, in a durable handheld package. The CK3 was designed for mobile operations and incorporates many capabilities in one device, including::

1D and 2D barcode scanning, both up-close and far-away, in any orientation and under varied lighting conditions.

Wireless LAN Radio with Cisco Compatible Extensions (CCX) certification

VoIP communications supported

Speech recognition capable

Bluetooth radio communications

Handheld or "gun" deployment formats

RFID reader option

Support for a line of compatible Intermec mobile printers




Isuzu 2009 N-Series Low Cab Forward

Isuzu Commercial Truck of America launched the 2009 N-Series with new features to increase driver productivity, enhance fuel economy and reduce emissions. The front suspensions, spring rates, steering and cab mount bushings have been tuned for more comfort and a better ride. In the area of pollution control, all Isuzu diesel trucks are now 50-state "Clean Idle Certified."

All N-Series diesel models incorporate a data recording module that can provide a Vehicle Health Report showing the condition of the engine, transmission, emissions and brakes, plus fuel economy and driver operating habits.




Kenworth Hybrid Tractor

Kenworth introduced the T370 Class 7 diesel-electric hybrid tractor for local haul applications, including beverage, general freight and grocery distribution.

Kenworth's goal for the T370 hybrid tractor is to improve fuel economy by up to 25 percent in local haul applications. The tractor will be available in various wheelbases, starting as short as 153 inches.

It is powered by the Paccar PX-6 engine and features an integral transmission-mounted motor/generator, a frame-mounted 340-volt battery pack, and a dedicated power management system. Advanced powertrain controls monitor driving conditions and automatically select the ideal power mode, smoothly switching among electric-only, combined diesel and electric, and diesel-only power modes.




Mack 'Big Dog' Titan With 16-liter Power

Big power, extra-strong chassis components, bold styling and a lush interior are featured on Mack's Titan, a severe-service model designed for heavy transport and construction applications. Titan is powered by Mack's new 16-liter MP10 diesel with a maximum rating of 605 horsepower and 2,060 pounds-feet..

The new Mack flagship, Titan is based on the Granite vocational series and replaces the CL long conventional, which Mack dropped at the end of 2006. High-capacity components will allow Titan to have gross combination weight ratings as high as 300,000 pounds. They include front axles rated from 12,000 to 20,000 pounds and rear tandems from 46,000 to 65,000 pounds.




Meritor OnGuard Stability System

Meritor Wabco OnGuard is a forward-looking, radar-based adaptive cruise control system with active braking for commercial vehicles. Automatic foundation brake intervention distinguishes OnGuard from existing passive collision warning systems, which can only alert the driver to a potentially dangerous situation. With OnGuard on the vehicle, if the pre-determined "safe" distance is compromised, it provides visual and audible warning to the driver, vehicle deceleration through engine control, retarder control and most importantly, noticeable foundation braking. Foundation brake deceleration can be as great as one-third of a full brake application but within safe limits for the driver to take control.

 




Michelin Regenerating Tread XDA5

Michelin's XDA5 drive tire features a tread that regenerates itself as it wears. This regenerating tread design keeps the tire in service longer before retreading, a 30 percent improvement in tread life over other drive tires. Michelin is marking the XDA5 tire's entrance into the marketplace with a guarantee that the tire will outlast the drive tire it replaces by at least 30 percent.

Michelin uses patented design and manufacturing techniques to mold the tread of the XDA5 in three dimensions. As the tire wears, the tread reveals new grooves and tread blocks, effectively giving the tire a second life - self-regenerating to improve wet, worn traction.

 

 

 

Microdea In-Cab Scanner

PeopleNet and Microdea teamed up to introduce In-Cab Scanning, letting drivers scan and transmit documents such as bills of lading and signed delivery receipts from virtually anywhere.

Microdea supplies a rugged, small-footprint scanning device mounted in the truck cab. Scanned document images are transmitted using the open interface of PeopleNet’s g3 Services and are captured by Microdea, which makes documents immediately available to third parties such as a carrier, its customers or a carrier’s third-party document management provider.

Drivers can receive and print hard copies of documents such as highway permits, bills of lading and violation notices. Drivers using PeopleNet’s eDriver Logs automated log application will also be able to print out logs on the spot for enforcement officers.




Motor Wheel CentriSet Wheel-end System

Motor Wheel Commercial Vehicle Systems, a supplier of commercial highway axle-end components, has launched its new CentriSet Trailer Hub System, a pre-adjusted, low maintenance, low-weight, and low-cost wheel-end system.

Currently available for N and P spindle trailer applications, this long-life hub system carries a five-year/500,000-mile warranty.

The CentriSet System begins with a lightweight ductile iron hub to provide higher strength and increased resistance to damage compared to aluminum hubs.




Navistar DuraStar Hybrid Tractor

Navistar expanded its line of diesel electric hybrid trucks with the addition of the International DuraStar Hybrid tractor, targeted toward general freight haulers and food/beverage distributors. It is a diesel electric parallel hybrid Class 7 tractor that offers fuel savings of 20 percent to 25 percent in standard in-city pickup and delivery applications. The DuraStar Hybrid also reduces the amount of emissions released into the air, emitting up to 33 percent less hydrocarbon emissions and 35 percent less nitrogen oxide emissions versus standard diesel trucks.

International DuraStar Hybrid trucks employ a parallel-type, diesel-electric hybrid architecture supplied by Eaton.




Peterbilt Front Air Leaf Suspension

Peterbilt’s proprietary Front Air Leaf Suspension features an innovative design and high-performance components that delivers many improvements in ride and overall service maintenance. Available on Peterbilt Models 384, 386, 388 and 389, the Front Air Leaf Suspension has a lower spring rate for better isolation of road inputs and a 20 percent improvement in ride, while at the same time maintaining the roll stiffness and handling performance of a taperleaf suspension. The front air leaf design also uses four air springs to support up to 75 percent of the spring load. The front spring design has a wide, flat, lower leaf for good lateral stiffness and control and a stout upper leaf for improved roll stability and handling.




Peterson Image Conscious Marker Light

Truck and trailer owners looking for a unique idea in accessory lighting can find it in Peterson’s latest Piranha LED line. The 179 Series model employs unique optics that create a stunning 3D tunnel effect when lighted.

Both amber and red versions of the 3D LED are available. Designed for accessory use only, the new light offers striking ways to illuminate and beautify big rig and custom trailer features such as stainless steel air cleaners, headache racks, bumpers, door panels and running boards. With an operating range of 8-16 volts, the light mounts on 4-inch centers and allows either lead to connect to the hot wire. Existing bullet terminals can be plugged into female connectors or removed for hard-wire connection.


 

Phillips i-Box for Electronics

The i-Box, short for “Information Box,” is a trailer nosebox developed by Phillips at the request of a major U.S. trucking fleet for more room for additional wiring required by added trailer electronics such as trailer tracking and weigh systems that were not part of trailers 10 years ago. Phillips took this idea and designed a nosebox with a third more working room inside to alleviate wire pinching and pull-out, which has become a problem in standard noseboxes.

While Phillips was expanding the size of the nosebox, designers took the opportunity to make other time-saving and money-saving improvements, such as a hinged lid with weather-proof gasket, circuit breakers that can be changed in seconds, and the QCS2 socket allowing for easy replacement.


 

Prolam SFI-Certified Trailer Floors

Prolam announced that a portion of the laminated floors it produces use Sustainable Forestry Initiative (SFI) Certified hardwood. The announcement comes after two of its major hardwood suppliers earned SFI certification.
Approximately 3,000 floors can be produced per year with 100 percent SFI Certification and Prolam says it is the only flooring company that has this option.

SFI Certification is available to any land management company, forest product manufacturer, paper printer, or any other company that manages and/or uses forest products.





Qualcomm Fuel Manager

Qualcomm announced the availability of Fuel Manager, a module in its Performance Monitoring service. As part of the OmniVision Transportation suite of services, Fuel Manager helps fleets reduce fuel consumption by tracking and managing vehicle and driver behaviors that cause unnecessary fuel usage such as speeding, idling and over-revving their engines.

Fuel Manager provides a set of querying and data presentation tools that turn data into actionable information to help companies manage and reduce fuel expenditures. The module provides insight into individual driver behaviors that directly affect fuel consumption, positively or negatively.




Racor Low-Restriction Air Cleaner

Racor’s composite very low restriction (VLR) heavy-duty air cleaner series offers four stage filtration, which is more efficient and less restrictive than a traditional tangential inlet canister alone, according to the company. The VLR incorporates a dynamic precleaner and additional static precleaning action into a dual-element filter canister. They are available with straight or 90 degree outlet, a primary element only, or with primary and safety element. They can be mounted horizontally or vertically and rotated in any direction, as long as the dust evacuator valve is pointed downward.
As well as high efficiency and dust holding capacity, the air cleaners offer durable high-strength polymer composite construction, light weight, rust and corrosion resistance, UV resistance, industry-standard radial seal filter elements, and intake flow rates from 50 to 700 cfm.




Reyco Granning Class 8 IFS

Reyco Granning introduced an independent front suspension that allows Class 8 vehicles to attain automobile-type handling, with minimal cost and weight penalty. The company claims the ride is so smooth it may eliminate the need for a cab suspension. The Class 8 IFS, designed for over-the-road trucks and trailers, is said to be easy to install, easier to service, and promises to fit into existing assembly lines with little or no disruption.

Reyco Granning’s Class 8 IFS is designed to work with either a conventional steering box or rack and pinion steering. Other features include anti-dive geometry, which keeps the nose of the vehicle stable during stops. A steering linkage design virtually eliminates bump steer. Separate load inputs distribute the load across the frame.


 

SKF Rebuild Kit for PreSet Hubs

SKF now provides a unique all-in-one rebuild kit that contains everything needed to service ConMet’s PreSet hub assemblies. The kit includes two specific and tightly toleranced half stand tapered bearing sets, an SKF Scotseal PIusXL wheel seal, an SKF TF Hubcap (when applicable) and a precision machined PreSet bearing spacer.

Using the kit instead of off-the-shelf components has several benefits. All of the kit’s parts are manufactured to SKF and ConMet specifications, offering the same kind of reliability and performance from the rebuilt wheel end as the original. Installation is simpler, with one procedure regardless of axle type, and no need for complicated torquing and use of a dial indicator.




SkyBitz Reefer Control Solution

SkyBitz Reefer Control enables fleet managers to monitor, manage and control all of their reefer assets from any desktop. By integrating the SkyBitz GLS 210 Mobile Terminal with StarTrak’s ReeferTrak module, SkyBitz Reefer Control adds a high level of visibility to any reefer business with the benefits of coverage provided by satellite technology at an aggressive price point, according to the company.

The reefer control offers the combined benefits of a satellite communications and tracking solution with a proven, two-way control system available for all types of transport refrigeration configurations from StarTrak.
Key to the SkyBitz Reefer Control Solution is the ability to offer two-way communication and control with up-to-the-minute microprocessor information.




Stemco Tire Pressure for Single Wide Tires

Stemco introduced an AirBAT tire pressure monitoring sensor designed for single-wide tire applications. The pressure monitoring sensors are mounted on the wheel end and continually monitor tire pressure with visual alerts to detect under-inflated tires.

Single-wide tire applications require a closer management of tire air pressure because there is only one tire. The AirBAT provides a visual indicator on the wheel-end that indicates low tire pressure, enabling the driver or technician to be alerted and immediately add air to the tire.

The new sensor also works in concert with all of the existing BAT RF family of products, the HandBAT handheld reader, the DAS Driver Alert System, the gate reader, the satellite interface module as well as the company’s WebBAT Internet-based fleet management software.




Tenstreet Xtend

Tenstreet launched Tenstreet Xtend, a driver retention service providing the foundation to establish effective communications channels between employees and management to quickly identify and correct issues/concerns that need immediate attention. Proprietary software and services enable employees and drivers to feel more connected to their employers which, in turn, helps reduce driver turnover, builds driver loyalty, and gives fleets the opportunity to run their operations more profitably and efficiently with the best possible group of drivers.




Thermo King SLX Trailer Refrigeration Unit

Thermo King showcased its new SLX trailer refrigeration unit recently launched in Europe, which offers improved performance, reduced environmental impact and a lower cost of ownership.

The SLX design team significantly upsized the refrigeration components that relate to performance, which means that engine operating speeds have been reduced with no loss in performance. Slower engine speeds give a quieter engine, which uses less fuel and prolongs the life of moving parts to increase reliability.

Reducing fuel consumption was a key concern of the design team, who carefully assessed where savings could be made without compromising performance. Their work has delivered a remarkable 20 percent reduction over the SL range, which itself is recognized as the benchmark in fuel economy, according to the company.


 

Tractor-Trailer.net Air Brake Diagrams

Mitchell 1 has added color air brake diagrams to Tractor-Trailer.net, its comprehensive Web-based truck repair manual system.

The pneumatic diagrams will include the same widely used features as the Tractor-Trailer.net electrical wiring diagrams. In addition, the line colors were designed to conform to TMC’s Recommended Practice 423.

Crisp and readable at any zoom level, each diagram mirrors the colors of the pneumatic brake lines on the truck. Using Mitchell 1’s CircuitSelect feature, a technician can highlight the brake line he’s working on so he can focus his attention where it’s needed to quickly and accurately diagnose the problem and make the required repair.




Truck-Lite LED Headlights

Truck-Lite has introduced 7-inch LED headlamps to the heavy duty commercial vehicle market. They are the first LED headlamps in commercial production, and have currently entered service on a wide variety of military vehicles.

Each headlamp uses 10 Luxeon LEDs as its light source. The LED light output is brighter than traditional glass beam headlights, resulting in greater light projection. Truck-Lite LED headlamps are expected to last as much as 50 times longer than typical headlamps. Luxeon color temperature is around 5,000 degree K, closer to sunlight than incandescent or halogen lamps.




Unicoil Non-Kinking Hose Coil

Unicoil allows professional automotive repairers to bend ordinary, straight hoses into any shape for a custom fit for any vehicle. The stainless steel product, manufactured by Australia-based Unicoil International, is simply slid down a length of hose to wherever a bend is needed, and using only hand pressure, the hose can be shaped exactly as required – up to 90 degrees – without kinking.

The Unicoil product is available under the Gates brand in a range of sizes from 1/4 inch to 1 inch in diameter and can work with most standard hoses, including water, air, emissions and oil hoses.




Utility 4000D-X Composite Dry Van

The newly designed standard side wall of the 4000D-X Composite offers the durability of a common plate trailer, plus added performance characteristics such as enhanced payload carrying capability, load securement versatility and long life expectancy.

The bonded construction of the composite side wall combines Utility’s patented sheet and post design with the foam technology benefits in the 3000R reefer. The same aluminum exterior side skin panels used with the 3000R reefer now gives the 4000D-X Composite additional weight savings without compromising the side wall strength or the 101-inch minimum wearband-to-wearband space inside width of the trailer.

The polyurethane foam core structurally bonds the interior lining panels to the outside skin panels, providing side wall durability, strength and lower tare weight. The primary advantage in Utility’s polyurethane foam core over the polyethylene core found in common plate trailers is that polyurethane has a much lower density. This translates to a lower weight, more productive trailer.




VIS Wheel Polishing Cabinet
Vehicle Inspection Systems has rolled out an automated aluminum rim-polishing machine that can help image-conscious truck fleets boost truck resale values, reduce costs, and impress customers.

VIS-Polish is a fully automated system that requires no manual labor and fully encloses the polishing process. The system can polish six 19-inch to 24-inch rims in three hours, about the time it takes to change the tires on a truck. It can also clean bead-seating surfaces.


 

Volvo Fuelwatch Program

Volvo Trucks North America introduced its Fuelwatch initiative to help fleet managers and truck operators achieve maximum fuel economy.

The Fuelwatch initiative has four major elements:
• Correct specifications. Before the truck is even built, its components and design are precisely matched to its intended application.
• Maintaining for fuel savings. Fuelwatch helps Volvo customers keep up with scheduled preventive maintenance, which is critical.
• Monitoring performance. Volvo Link and Sentry allow fleet managers to monitor critical functions of the truck so they can identify and make adjustments to enhance fuel economy.
• Driver development. Performance Guide is a ride-along “coach” that tells the driver how to operate the engine for maximum fuel economy.




Western Star Daycab Conversion Kit

Western Star Truck Sales announced a new daycab conversion kit that allows Western Star truck owners to convert their Stratosphere sleepers into daycabs. The kit is designed to convert any Stratosphere sleeper.

Included in each daycab conversion kit is a new overhead console, roof cap with reinforcements, headliner, back wall and trim panel, cantrails and new glass for the rear window. The fit and finish of the materials included in the kit, as well as all trim components, are engineered to provide the same high-quality look, feel and performance as an original, factory-built Western Star daycab.


 

Yokohama Eco- Friendly Truck Tires

Yokohama introduced two new commercial truck tires – the 103ZR and 501ZA – both part of Yokohama Tire’s eco-friendly, ultra-high-tech Z.environment line, which features truck tires that last longer and are more fuel efficient, according to the tire builder.

The casing innovations predict changes in tire shape that occur in early stages of wear. The result is increased durability due to stabilized performance over the wear of the tire.

Other special features of the 103ZR include rock-ejector platforms that keep stones and debris out of the grooves to enhance durability; superior fuel economy due to stronger and more pliable rubber that reduces heat generation and provides low rolling resistance; and a wide tread, partnered with a 23/32-inch tread depth that promotes long, even wear. The 103ZR will be offered in seven sizes.


 

ZF PowerLine Transmission

A new automatic transmission for light commercial vehicles up to 15 tons, ZF-PowerLine is a 6-speed powershift transmission that covers the torque range between 440 and 740 pounds-feet and is suitable for use with diesel and gasoline engines. The new PowerLine is targeted at light commercial vehicles and small buses as well as pickups.
Compared with similar powershift transmissions for small commercial vehicles, the ZF-PowerLine is claimed to be considerably more economical. This is achieved by an innovative torque converter which allows for early closing of the converter lock-up clutch.




Webb Vortex

The high-performing, lightweight Webb Vortex brake drum is now available for aftermarket replacement needs in addition to OE spec.

The 16½ x 7 drum, weighing 100 pounds, produced from standard gray iron metallurgy, is an alternative drum to the more expensive steel shelled or other lightweight drums used in rear and trailer applications.

The patent-pending Webb Vortex design profile, with reinforcing center band and ribs, results in a conventional gray iron brake drum that weighs less without compromising reliability, and offers braking capabilities expected in heavier drums. The advanced technology contour adds 15 percent to the surface area and conducts heat away from the brake surface for heat dissipation and maximum lining life.


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